Ford Explorer Ac Clutch Replacement: Tips And Guide

FKG AC Compressor Clutch Assembly Repair Kit CO 101320C Fit
FKG AC Compressor Clutch Assembly Repair Kit CO 101320C Fit from


Is your Ford Explorer’s AC clutch not engaging or making strange noises? It might be time for a replacement. The AC clutch is an essential component of your vehicle’s air conditioning system, responsible for engaging and disengaging the compressor. Over time, wear and tear can cause the clutch to fail, leading to a malfunctioning AC system. In this article, we will guide you through the process of replacing the AC clutch in your Ford Explorer.

Gather the Necessary Tools and Parts

Before you begin, make sure you have all the required tools and parts. You will need a wrench, socket set, AC clutch kit (including the clutch plate, pulley, and coil), and refrigerant recovery machine. It’s also a good idea to have safety goggles and gloves to protect yourself during the process.

Prepare Your Vehicle

Start by ensuring your vehicle is parked on a flat surface and the engine is turned off. Disconnect the negative terminal of the battery to prevent any electrical mishaps. Next, locate the AC compressor in your Ford Explorer. It is usually located on the front of the engine, near the radiator.

Remove the Old AC Clutch

Using a wrench or a socket set, loosen the bolts securing the serpentine belt to the AC compressor. This will allow you to remove the belt and gain access to the AC clutch. Carefully disconnect the electrical connector and remove the retaining bolt holding the clutch to the compressor. Gently pull the old AC clutch out of the compressor.

Install the New AC Clutch

Take the new AC clutch from the kit and align it with the compressor shaft. Ensure the clutch plate, pulley, and coil are properly positioned. Insert the retaining bolt and tighten it securely. Reconnect the electrical connector and place the serpentine belt back on the AC compressor, following the belt routing diagram.

Recharge the AC System

Now that the new AC clutch is installed, it’s time to recharge the AC system with refrigerant. Connect the refrigerant recovery machine to the low-pressure port of the AC system and follow the manufacturer’s instructions to recover any remaining refrigerant. Once the system is empty, connect a can of refrigerant to the low-pressure port and slowly add it to the system. Monitor the pressure gauge to ensure the correct amount of refrigerant is added.

Test the AC System

After recharging the system, start your Ford Explorer and turn on the AC. Check for any leaks or unusual noises. Ensure the AC clutch engages and disengages smoothly. Allow the system to run for a few minutes to ensure it is cooling properly.


Replacing the AC clutch in your Ford Explorer is a manageable task with the right tools and knowledge. By following this guide, you can save money on labor costs and enjoy a properly functioning AC system in your vehicle. Remember to always prioritize safety and consult a professional if you encounter any difficulties.