Ezgo Secondary Clutch Rebuild: Tips And Tricks For Easy Maintenance

EZGO RXV Kawasaki Driven Clutch
EZGO RXV Kawasaki Driven Clutch from www.bahamagolfparts.com


If you own an EZGO golf cart or utility vehicle, you probably understand the importance of regular maintenance to keep it running smoothly. One crucial component that requires attention is the secondary clutch. Over time, the secondary clutch may wear out, causing decreased performance and potential damage to other parts. In this article, we will provide you with valuable tips and step-by-step instructions on how to rebuild the secondary clutch of your EZGO vehicle.

Understanding the Secondary Clutch

The secondary clutch is responsible for transferring power from the engine to the wheels. It consists of various components, including the movable sheave, fixed sheave, and spring. Rebuilding the clutch involves inspecting, cleaning, and replacing worn-out parts to restore its functionality.

Step 1: Safety First

Before starting any maintenance work, ensure the vehicle is parked on a level surface and the engine is turned off. Engage the parking brake and remove the key from the ignition. It is also recommended to wear safety goggles and gloves to protect yourself from any potential injuries.

Step 2: Disassembling the Secondary Clutch

Begin by removing the belt cover to gain access to the secondary clutch. Loosen the bolt holding the clutch onto the engine shaft and remove it carefully. Take note of the orientation of the clutch parts as you disassemble them.

Step 3: Inspecting and Cleaning

Thoroughly inspect each component of the secondary clutch for signs of wear or damage. Pay close attention to the movable sheave, fixed sheave, and spring. Clean any dirt, debris, or residue using a brush and solvent. Replace any worn-out or damaged parts with genuine EZGO replacement parts.

Step 4: Reassembling the Secondary Clutch

Once all the parts have been inspected and cleaned, it’s time to reassemble the secondary clutch. Follow the reverse order of disassembly, ensuring each part is correctly aligned and secured. Tighten the clutch bolt to the manufacturer’s recommended torque specification.

Step 5: Testing and Adjusting

After reassembling the secondary clutch, it’s crucial to test it for proper operation. Start the engine and engage the vehicle in forward or reverse. Observe if the clutch engages and disengages smoothly without any unusual noises or vibrations. If necessary, adjust the clutch by following the instructions provided in the vehicle’s manual.


Regular maintenance of your EZGO secondary clutch is vital to ensure optimal performance and longevity of your vehicle. By following the steps outlined in this article, you can easily rebuild the secondary clutch and keep your EZGO golf cart or utility vehicle running smoothly for years to come.